To streamline and automate key processes—including the Hydrogenator, Effluent Treatment Plant (ETP), Utility systems, Crystallizers, Dryers, and Distillation columns—to achieve improved efficiency and consistency.
To implement Zone-1 I/Os to ensure robust and secure operations in hazardous areas, thereby minimizing risk and enhancing overall system reliability.
To integrate the central control system with L&T Intelligent Motor Control Center (iMCC) Panels, enabling unified monitoring and control for the seamless and efficient management of all motors and agitators.
Solution
Allen Bradley ControlLogix L8x Series controller with redundancy.
Comprehensive network redundancy.
Turck Zone-1 Profibus I/Os.
Integrated L&T iMCC panels.
Rockwell’s FactoryTalk View SE SCADA system.
Prosoft Profibus communication module.
A customized library for Profibus I/Os and iMCC integration.
Automated ShiftWise reporting.
Results at a Glance
Extended equipment life and reduced maintenance due to minimized operational stress.
Significant reduction in monthly downtime.
Enhanced brand reputation through powerful word-of-mouth endorsement.
Quicker analysis of issues and faster implementation of remedial actions.
